What Is A “Double Dap” Hinge?

One of the reasons that I wrote the Wrand Film Glossary was to record many of the obscure film and entertainment industry terms that get passes down orally but are never recorded.

Art department and set construction lingo is usually not included in the typical film glossary, and “Double dap” is one of those odd terms that you will hear used by Prop Makers* but have probably never had it explained.

The term refers to how the hinges of a door on a stage set are to be installed. Normally the installation of hinges for a door involves creating mortises in the door stile and the jamb that match the thickness of the hinge leaves. That’s referred to as a “single dap” installation. (Note: this is specifically for doors in North America or the UK. Many Continental European doors are half-overlay and don’t use the type of leaf hinges that are standard here.)

Typical hinge installation – referred to as a Single Dap

A “double dap” installation involves creating a mortise in the door which is twice as deep as usual and not making a mortise in the jamb, as shown below.

Example of a Double Dapped hinge

The diagram below is a side-by-side plan view showing both types of installation.

So what’s the purpose of this? Well, this is something that is more typical on sets for a broadcast show than on sets for a feature film.

One advantage is speed. We tend to build sets at a pretty brisk pace, sometimes building an entire set over a weekend. For example, if you have a set with six doors, that means you need to install 18 hinges, which means routing 32 mortises. With a double dap installation you cut that number in half.

Another advantage is if you are redressing a set and need to change out the door of an opening for a different door. With a standard installation, you will need to patch and fill and re-rout three mortises. Instead you just need to fill some screw holes.

This is also the case if you need to change the swing direction of a door at the last moment. (Good luck prying off and repositioning that door stop.)

Double dapping has fallen out of favor lately. Production Designers don’t like the look of it for one thing. (Along with Phillips head screws on a period hinge!) They tend to stick out particularly when the hinges are a contrasting color from the jamb or if the wood is painted a light color and the hinges have a dark laquer/black finish. In some instances this condition can either visually hide the extra mortise depth or accentuate it.

Also, notice the round corners on the hinges in the photos. Round corner hinges are a 20th century invention to speed up production. Once machinery, i.e. routers, was being used for mortising, it became a lot faster to create hinges with leaves that didn’t require squaring off the mortise corners as was necessary for period, square hinges. Round corner hinges come in 1/4″ and 5/8″ radius corners, so be aware of what radius size they are if you’re choosing hinges for a door that has already been mortised.

Note: Prop Maker is a designation for a union stage carpenter in Los Angeles to differentiate them from a ‘civilian’ carpenter. They are trained it building theatrical scenery of all types and historical periods and specialize in creating scenery for film productions. They are more similar to cabinet makers than a typical carpenter and are skilled in construction techniques and methods that would baffle most people outside the entertainment industry.

A “Sweet” and Cheap Architectural Detail Resource

Yes, I thought it was time for a bad pun. The “sweet” resource I’m talking about is the Sweet’s Indexed Catalogue of Building Construction. Not the modern version, mind you, but the earlier volumes. In particular I’m talking about the first one ever printed, in 1906.

Reprint copy of the first edition of Sweet’s

I found my copy in a used bookstore about 25 years ago, back when 3rd Street in Santa Monica was still a sleepy street lined with great used bookstores instead of chain outlets. It was a 1970’s reprint of the original, in great condition. But the most striking thing about it was how different it was from it’s modern relatives. This book was printed for people who actually drew details, and both wanted and needed to know how things were built.

Most of the products pictured throughout the book had either detailed drawings or photographs of the items, with dimensions and cutaways showing how they operated and how they were integrated into the architecture of the building. This was a far cry from the ‘updated’ version, void of details, which was meant only to be a means of calling out the correct ‘part number’ on a drawing rather than giving the architect a full understanding of the specifics.

The original volume, if you can find a copy, has a green cover. The reprints will have a tan cover. The most useful ones for our work run from 1906 to the 1930’s. They aren’t easy to find but Google has solved that problem. Among the millions of books they have digitized for their ebook site are the 1906 and 1907 editions of Sweet’s. The digital editions aren’t as crisp as a printed copy, but the details you’ll glean from them are priceless. You can download it as a pdf and have it on your computer whenever you want to refer to it. Here is some of what you’ll find:

A sample of a typical advert featuring both photos and detailed sections

details of furnace and ducting showing how the duct and registers are attached to the wall framing

One of hundreds of photos showing details such as trim, ironwork and tile.

Detail of large furnace for an office or apartment building

An early central vacuum system

And here’s proof that people had MUCH bigger heads 100 years ago

Another good source in Google Books is a magazine from about the same time period called The American Builder which has some good articles with details. This ad for a drafting course is great. Considering an average draftsman would have made about 35 to 40 cents an hour at that time, $100 a week would have been top dollar.